SMD welding: all the secrets of this modality

SMD solder

When working with a PCB (Printed Circuit Board), you have surely had to do Electronic components type SMD (Surface Mounting Device)i.e. surface mount components. These components, instead of going through the board or being soldered in a more traditional way, use SMT (Surface Mount Technology), soldering the terminals of these devices to the surface pads.

That technology is difference to that of through holes or throughole, with which other less complex types of boards are manufactured and that do not usually have multiple layers like motherboards and other advanced printed circuit boards.

What is SMD welding?

SMD solder

Technology surface mount, or SMT, is the most popular construction method in the manufacture of advanced PCBs. This technology is based on surface-mounted components or SMC (Surface-Mounted Component), which are superficially welded on either of the two faces of the PCB, without going through it. Both surface components and solder can be called SMD.

As they do not have to go through the board, they are also more compact, which will allow to build much smaller circuits or, all things being equal, more complex. In fact, this kind of PCBs are usually multilayer, with several layers of interconnection tracks and two external faces of pins where the SMD components will be soldered.

How is this welding done?

To perform this type of welding, specialized instruments are needed. The conventional tin soldering iron will not work for you, as its tip is too thick to have enough precision for some terminals of these SMD components.

For that reason, for SMD soldering you should get some tools special with which

As for the procedure to join devices by SMD soldering, it simply consists of follow these simple steps:

  1. Gather all the necessary components and tools in your work area. Connect your soldering station or soldering iron to get it to the right temperature. Remember that cold soldering is a problem, and it should be the right temperature before you begin.
  2. In the later video, we start from an already soldered chip, which is removed and then soldered a new one. These instructions start from a PCB without any component, as if it were the first time you want to solder the component.
  3. Place the flux in the area where the welding is to be done. The flux will help to distribute the solder across the contacts.
  4. Apply a little tin to the tip of the soldering iron to make it tin (if you haven't already done it). Sometimes the tin of the tip is enough for the solder that will spread quite well thanks to the flux. It is not even necessary to add more tin in some cases.
  5. Now, if it is a chip with several pins, proceed to drag the tip of the soldering iron longitudinally for each pads.
  6. Now, with the component well placed on the surface of the PCB where it should go, solder at least one of the pins to help you with the positioning process so that it does not move too much.
  7. Add more flux to the component pins, regardless of smudging beyond the pins. Then fix with tin to the plate, you probably do not need more stranger, as I have already commented. Just drag the hot tip lengthwise, not sideways.
  8. In case of being an IC with very close pins (generally if you did not drag laterally it should not happen, but in case it happens…), it is likely that some pins could be short-circuited. If that happens, use solder remover to remove the excess tin that is causing the problem and repeat the soldering process for each independent pin until they are isolated from each other ...

It is generally one of the most complex welds, and needs a lot of practice and skill. For more details, you can follow the steps in this video:

What components can be welded with this mode?

PCB components

A multitude of Electronic components using SMD / SMT soldering techniques. Among the components that can be soldered to PCBs in this way are:

  • Passive components: These passive SMD components can be varied and with many types of packages. They are usually small resistors and capacitors.
  • Active components: They can be encapsulated in with very different packages, and their pins are soldered to the pads of the PCB. Among the most popular are transistors and diodes. Placing the transistors in the wrong way is impossible, since having three terminals instead of two, as in the case of the previous ones, there will only be one way to place them in the marks of your PCB.
  • IC or integrated circuits: chips with a multitude of packages can also be soldered. These are generally simple ICs, with 6-16 pins, although there may also be some somewhat more complex ones with hundreds of pins that can also be surface soldered to the PCB.

Whatever the type of components bonded by SMD soldering, this type of solder has its and advantages:

  • It allows you to integrate smaller size components and save space on the PCB or increase the density of components to create more complex circuits.
  • By minimizing the length of the tracks, it also improves the behavior of parasitic inductances and resistors.
  • This welding is perfectly adapted to the latest technology.
  • A multitude of acids, solvents and cleaners can be used with them.
  • The result is a very light circuit, making it ideal for applications where weight is important, such as military weaponry, aviation, etc.
  • Being very small devices, it also consumes less energy, and emit less heat.

As is often the case, SMD soldering also has its disadvantages:

  • One of the main problems given the higher density of integration is that there will be less space to print codes or surface labels to identify the components.
  • Being smaller components, welding is much more complicated than other types of components. That makes replacing components more cumbersome. In fact, manufacturing these devices requires a higher degree of automation and special tools.

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