Lokacin da Ana amfani da injin CNC don amfanin ƙwararru, ko a manyan masana'antu, a cikin ƙananan tarurruka, ko na masu zaman kansu waɗanda ke aiki daga garejin su ko daga gida, yana iya kawowa. babban amfani ga kamfanin. Idan aka kwatanta da sauran hanyoyin machining ko sashin samarwa, CNC tana ba da rahoton sakamako masu ban mamaki, mafi girman yawan aiki, ingantacciyar inganci, da ƙari mai yawa. Anan za ku iya ganin dalilan da ya sa ya kamata ku aiwatar da irin wannan kayan aiki a cikin kamfanin ku.
Me yasa kuke samun fasahar CNC a cikin kamfanin ku?
Machining yana daya daga cikin hanyoyin samarwa da aka fi amfani da su a cikin masana'antu. Don cimma wannan tsari, an yi amfani da ɗimbin kayan aiki da injuna har zuwa isowar sabon cncs, sarrafawa ta kwamfuta don zama mafi inganci, daidai da sauri. A gefe guda, waɗannan injunan ba wai kawai sun kawo ci gaba a cikin yawan aiki ba, har ma da aminci mafi girma, saboda gaskiyar cewa masu aiki sun shiga tsakani ko kadan a cikin tsari.
Kamar yadda duk abin da aka tsara, wani tabbatacce al'amari na wadannan CNC inji shi ne cewa za su iya sake haifar da ra'ayi iri ɗaya a cikin goma, ɗaruruwa ko dubbai, tare da sakamako iri ɗaya kuma iri ɗaya. Wannan yana da kyau don samar da taro, da kuma saduwa da juriya mai ƙarfi.
A daya hannun, cewa reproducibility ba ya rage versatility da sassauci a lokacin aiki. Ana iya tsara shi nan take don yin sassa daban-daban, ko kuma komawa aikin da ya gabata bayan yin wasu mashin ɗin daban-daban, tunda duk abin da software ke sarrafa shi kuma zaku iya adana samfuran da lambobin a cikin ƙwaƙwalwar ajiya.
A halin yanzu, duka manyan masana'antu, da sauran fannoni kamar bincike, har ma da ƙananan karafa, itace, da sauransu, yawanci suna amfani da irin wannan nau'in na'urorin CNC, tunda suna da garantin haɓaka haɓaka aiki. nasara a gasa, samun sakamako mai kyau, kuma ƙara riba mai riba.
Abũbuwan amfãni
- Mashina ta atomatik, ba tare da sa hannun ɗan adam ba.
- Babban sauri, aiki da yawan aiki, ƙara fa'idodi ga kamfani.
- Rage farashi a cikin injina, saboda sharar kayan abu, ko saboda ɓarna.
- Yiwuwar ƙirƙirar kowane nau'in sassa, har ma da wasu hadaddun ba tare da buƙatar matakai da yawa ba, daga albarkatun ƙasa da kanta.
- Sauƙaƙan shirye-shirye da sake tsarawa, da haɓakawa yayin canza ayyuka.
- Madaidaici mai girma, don ƙirƙirar sassa iri ɗaya tare da ƙaramin gefe don kuskure.
- Ana buƙatar ƙarancin ma'aikata, don haka ana rage farashin.
- Kayan aikin yawanci sun fi ɗorewa fiye da waɗanda masu aiki ke amfani da su waɗanda ke gudanar da aikin da hannu, tunda a waɗannan lokuta galibi ana tilasta su, yin rashin kulawa a wasu lokuta, da sauransu.
- Yiwuwar saka idanu sigogi da canza su a ainihin lokacin.
- Mafi kyawun ƙarewa kuma, a yawancin lokuta, ba a buƙatar aiwatarwa bayan aiki.
- Haɓaka ingancin samfuran, haɓaka hoton alamar ko kamfani.
- Babban sikeli ko ƙarfin samar da taro.
disadvantages
- Rage ma'aikata (mara kyau daga ra'ayi na rashin aikin yi).
- Babban farashi na farko, kamar yadda injinan CNC na iya zama tsada a wasu lokuta.
- Kwarewa. Wasu samfuran suna dacewa kawai don niƙa, wasu kawai don walda, ko don sanyawa, da sauransu. Wannan na iya zama ƙasa da sassauƙa fiye da afaretan ayyuka da yawa. Ko da yake, a yau, da yawa CNC inji ne Multi-kayan aiki ko Multi-kayan aiki.
Wane injin CNC nake buƙata don kasuwanci na?
Wannan wata 'yar tambaya ce ta sirri, tunda kowane kasuwanci ko kowane mai amfani zai buƙaci takamaiman nau'in injin CNC. Misali, mai amfani da ke son kafa kasuwancin gida don keɓance abubuwa tare da zanen Laser ba ɗaya yake da kamfani da ke samar da PCBs ba. Koyaya, a matsayin jagora, bari mu kalli wasu lokuta masu amfani:
- Masana'antar kayan gini (kayan aikin kafinta da kayan haɗin gwiwa): Kuna iya buƙatar inji kamar CNC lathes da CNC milling inji don itace, samun damar ƙirƙirar kowane nau'i na siffofi da kayan ado. Bugu da ƙari kuma, za ka iya yiwuwa ma tunanin wani CNC na'ura mai ba da hanya tsakanin hanyoyin sadarwa, har ma da CNC hakowa inji, CNC nika inji, yankan inji, da dai sauransu. Zane-zanen Laser kuma na iya zama zaɓi don sassaƙa rubutu ko hotuna a saman.
- samar da kayan wasan yara: yawancin kayan wasan yara ana yin su da filastik, don haka ana iya aiki da su tare da wasu injinan niƙa na CNC na musamman don robobi, roba, da sauransu. Har ila yau, CNC routers da yankan. Kuna iya ma buƙatar firinta na 3D don ƙirƙirar kayan wasan yara ko na'urar zana laser don keɓance su.
- Karfe ko aluminum kafinta: A cikin waɗannan lokuta, yawanci suna aiki da injin niƙa da yankan, da kuma wasu injunan walda a wasu lokuta.
- Keɓantawa da kayan ado: idan an sadaukar da kai don keɓance kayan ado, kayan ado na kayan ado, kayan talla (tambayoyi akan sarƙoƙi masu mahimmanci, masu wuta, ...), abubuwan tunawa, keɓance kwamfyutocin keɓancewa tare da zane-zane, ko maɓallan madannai, da sauransu, to ɗayan mafi kyawun injin CNC yakamata ku sami. shi ne mai zane-zane na laser, musamman ma waɗanda ke da iko mafi girma, don yin aiki tare da karafa.
- karfe masana'antu: Yawancin waɗannan masana'antu yawanci suna buƙatar injinan CNC na manyan nau'ikan guda uku: yankan, milling, da waldi.
- Semiconductors da lantarki: A cikin waɗannan lokuta, mafi yawan abin da ake buƙata shine walda da na'ura na CNC. Hakanan ana yawan amfani da injunan niƙa don ƙirƙirar ɗumbin zafin rana, casings, da sauransu, kuma ana amfani da zanen Laser don yin alamomi ko lambobi akan fakitin guntu, PCBs, da sauransu.
- Packaging: karba da sanya inji sun mamaye nan, don ɗaukar abubuwa, sanya su daidai a cikin murfi ko akwati.
CNC horo ga ma'aikata
Kodayake CAD / CAM da software na sarrafawa don injinan CNC sun zama mafi fahimta da sauƙin amfani, tare da GUIs, yana da kyau koyaushe cewa ma'aikacin da zai kasance mai kula da injin CNC shine. siffa. Ta wannan hanyar za ku fahimci aikinsa, za ku san kulawar da ake bukata, iyakokin kayan aiki, ko abin da za ku yi idan akwai matsaloli. Akwai darussa don wannan, da kuma littattafai, da sauran abubuwa, kamar wanda muke ba da shawarar anan:
Damar aiki
A baya, na yi sharhi cewa ɗayan rashin amfani na CNC (ko fa'idodi, dangane da yadda kuke kallon shi) shine cewa yana buƙatar ƙarancin masu aiki, don haka zai iya lalata ayyukan. Duk da haka, CNC inji iya kuma haifar da damar aiki Na biyu. Ga wasu abubuwan ban mamaki:
- Taron bita da masana'antu:
- Mataimakan masu aiki
- masu aikin injin
- Saitunan kayan aiki da ƙwararrun masu fasaha
- mashin din
- Masu shirye-shiryen CNC
- Masu zanen CAD/CAM
- Ma'aikatan kula da ciki
- Kamfanonin tallace-tallace don injunan CNC da kayan gyara:
- Ma'aikatan ƙirar injin CNC
- CNC inji ma'aikata
- Sabis na fasaha da kulawa
- Injiniyoyin aikace-aikacen CNC
- Masu koyarwa na CNC
- Dillalai na musamman ko na kasuwanci
- Masu ba da shawara bayan siyarwa
- bayarwa / sufuri
- Tari da yadawa:
- Malaman CNC
- Masu shirya kwasa-kwasai, tarurrukan karawa juna sani da sauran abubuwan da suka faru.
Farashin injin CNC
Faɗa wani kankare farashin na CNC inji Zai zama bayar da ƙididdiga waɗanda za su iya zama masu ruɗani, tunda akwai jeri na farashi dangane da nau'in injin CNC da kuke nema. Amma don samun ra'ayi, ga wasu farashin dangane da nau'in kayan aiki:
- Hobbyist CNC Router: 100-3000 €
- Router don ƙwararrun amfani: 800-100.000 €
- 3-axis a tsaye cibiyar inji (shigarwa-matakin): 60.000-100.000 €
- 3-axis a tsaye cibiyar machining don samarwa: 150.000-300.000 €
- 5-axis milling Machine (matakin shigarwa): 200.000-500.000 €
- 5-axis niƙa don samarwa: > € 500.000
- 2-axis lathe (matakin shigarwa): 1000-30.000 €
- 2-axis lathe don samarwa: 30.000-60.000€
- Injin CNC tare da ƙarin gatura: > € 250.000
- Multi-axis, Multi-aiki, Multi-kayan aiki:>500.000€.
Kamar yadda kake gani, yawanci ƙungiya ce Gaskiya mai tsada, amma yawancin tarurrukan bita da manyan kamfanoni suna samun riba mai yawa, ba da daɗewa ba suna biyan hannun jarin farko. Tabbas, kamar yadda muka shawarce mu a cikin kasidun da suka gabata, za ku iya samun ƙarin injuna masu araha don gidan ku ko ƙananan kasuwancin ku, wasu na ɗaruruwan Yuro wasu kuma na ƴan Yuro dubu kaɗan, wanda ya fi araha ga mutane da yawa.
Idan kayi mamaki me zai iya sa injin CNC ya fi tsada, akwai wasu sigogi waɗanda sune waɗanda suka fi tasiri akan farashin ƙarshe:
- girman inji
- Yawan igiya
- Sauri
- Potencia
- Ƙasar masana'anta
- Ƙarin (canjin kayan aiki ta atomatik, sanyaya, guntu ko tsarin tarin ƙura, da sauransu)
Karin bayani
- Injin CNC: jagora zuwa sarrafa lambobi
- Yadda injin CNC ke aiki da aikace-aikace
- Prototyping da ƙirar CNC
- Duk nau'ikan injunan CNC bisa ga amfani da halaye
- CNC lathe iri da halaye
- Nau'in injin niƙa CNC
- Nau'in CNC na'ura mai ba da hanya tsakanin hanyoyin sadarwa da CNC yankan
- Nau'in zanen Laser
- Sauran injunan CNC: hakowa, Zaɓi & Wuri, walda da ƙari
- Jagoran Siyayya: Yadda Ake Zaɓan Mafi kyawun Injin CNC
- Kula da injinan CNC
- Tabbataccen jagora a kan masu yin makirci: menene maƙarƙashiya kuma menene don haka
- Mafi kyawun injunan CNC don hutu da ƙwararrun amfani
- Mafi kyawun mawallafin bugawa
- Mafi kyawun yanke makirci
- Mafi kyawun abubuwan amfani ga masu tukwane: harsashi, takarda, vinyl, da kayan gyara